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Owner’s Manual 1-800-800-8586 (Exeter, PA) • 1-888-570-1113 (St. Catharines, ON) • www.quantumrehab.
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SAFETY GUIDELINES The symbols below are used throughout this owner's manual and on the power chair to identify warnings and important information. It is very important for you to read them and understand them completely. WARNING! Failure to follow designated procedures can cause either personal injury, component damage, or malfunction (black symbol on yellow triangle with black border). MANDATORY! These actions should be performed as specified.
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CONTENTS I. INTRODUCTION................................................................................................................................. 4 II. SAFETY ................................................................................................................................................. 6 III. YOUR POWER CHAIR .................................................................................................................... 15 IV. ASSEMBLY......................................
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I. INTRODUCTION SAFETY WELCOME to Quantum Rehab, a division of Pride Mobility Products Corporation (Pride). The power chair you have purchased combines state-of-the-art components with safety, comfort, and styling in mind. We are confident that these design features will provide you with the conveniences you expect during your daily activities. Once you understand how to safely operate and care for your power chair, it should give you years of trouble free operation and service.
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I. INTRODUCTION PRIDE OWNERS CLUB As an owner of a Pride product, you are invited to register your product’s warranty and enroll in the Pride Owners Club. You may do so by filling out and returning your enclosed product registration card or by visiting Pride's web site at www.pridemobility.com. As a registered member, each time you visit our site, you will have access to the most interactive and honest educational venue available today for people with mobility needs, their families, and friends.
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II. SAFETY PRODUCT SAFETY SYMBOLS The symbols below are used on the power chair to identify warnings, mandatory actions, and prohibited actions. It is very important for you to read and understand them completely. Corrosive chemicals contained in battery. Use only AGM or Gel-Cell batteries to reduce the risk of leakage or explosive conditions. EMI-RFI - This product has been tested and passed at an immunity level of 20 V/m. Read and follow the information in the owner’s manual. Maximum seating weight.
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II. SAFETY Do not use a cell phone, walkie/talkie, laptop, or other radio transmitter while operating. Avoid exposure to rain, snow, ice, salt, or standing water whenever possible. Maintain and store in a clean and dry condition. Removal of grounding prong can create electrical hazard. If necessary, properly install an approved 3-pronged adapter to an electrical outlet having 2-pronged plug access. Failure to heed could result in personal injury and/or property damage.
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II. SAFETY SAFETY MANDATORY! Do not operate your new power chair for the first time without completely reading and understanding this owner’s manual. Your power chair is a state-of-the-art life-enhancement device designed to increase mobility. Pride provides an extensive variety of products to best fit the individual needs of the power chair user.
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II. SAFETY Weight Limitations Your power chair is rated for a maximum weight capacity. Please refer to the specifications table for this limit. WARNING! Exceeding the weight capacity voids your warranty and may result in personal injury and/or damage to your power chair. Pride will not be held responsible for injuries and/or property damage resulting from failure to observe weight limitations. WARNING! Do not carry passengers on your power chair.
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II. SAFETY WARNING! Even though your power chair is capable of climbing slopes greater than those illustrated in figure 1, do not, under any circ*mstances, exceed the incline guidelines or any other specifications presented in this manual. Doing so could cause instability in your power chair, resulting in personal injury and/or damage to your power chair. In compliance with the Americans with Disabilities Act of 1990, all handicap public access ramps are required to have a maximum slope of 5° (8.7%).
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II. SAFETY Freewheel Mode Your power chair is equipped with two manual freewheel levers to allow for manual maneuverability by a trained attendant. For more information about how to place your power chair into and out of freewheel mode, see III. “Your Power Chair.” WARNING! Do not use your power chair in freewheel mode without an attendant present. Personal injury may result. WARNING! Do not attempt to personally place your power chair in freewheel mode while seated on it. Personal injury may result.
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II. SAFETY Transfers Transferring onto and off of your power chair requires a good sense of balance. Always have an attendant or healthcare professional present while learning to properly transfer yourself. To eliminate the possibility of injury, Pride recommends that you or a trained attendant perform the following tasks before attempting a transfer: ! Turn off the power to the controller. See VII. “Operation.” ! Ensure your power chair is not in freewheel mode. See III. “Your Power Chair.
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II. SAFETY Inclement Weather Precautions Exposure of your power chair to inclement weather conditions should be avoided whenever possible. If suddenly caught up in rain, snow, severe cold or heat while operating your power chair proceed to shelter at the earliest opportunity. Thoroughly dry your power chair before storing, charging, or operating your power chair.
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II. SAFETY Removable Parts WARNING! Do not attempt to lift or move a power chair by any of its removable parts. Personal injury and/or damage to the power chair may result. Preventing Unintended Movement WARNING! If you anticipate being seated in a stationary position for an extended period of time, turn off the power. This will prevent unexpected motion from inadvertent joystick contact. This will also eliminate the possibility of unintended chair movement from electromagnetic (EM) sources.
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III. YOUR POWER CHAIR THE QUANTUM 600 XL The Quantum 600 XL has two main assemblies: the seat assembly and the power base assembly. See figure 5. Typically, the seat assembly includes the armrests, seatback, and seat base. The power base assembly includes two motor/brake assemblies, two drive wheels, four caster wheels, two batteries, and wiring harnesses. See figures 5, 6, and 7.
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III. YOUR POWER CHAIR QUANTUM 600 XL SPECIFICATIONS Suspension: ATX Suspension (Active-Trac with Xtra stability) Drive Wheels: 14 in., solid Front Caster Wheels: 5 in., solid Rear Caster Wheels: 6 in., solid Maximum Speed:¹ Up to 4.5 mph Brakes: “Intelligent Braking” electronic regenerative, disc park brake Ground Clearance: 3 in. Maximum Safe Slope: 5° (8.7%) Turning Radius:² 27 in. (with swing-away footrests) Overall Size:² Length: 37.5 in. (without foot riggings) Length: 49.75 in.
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III. YOUR POWER CHAIR REAR SHROUD FASTENERS TRAPEZE BARS FRONT COVER MOTOR/BRAKE ASSEMBLY Figure 6. The Quantum 600 XL Power Base ELECTRICAL COMPONENTS The electrical components are located inside the power base. The ammeter and the charger power cord receptacle for the optional onboard charger are located on the right side of the power base. The main circuit breaker is located on the front of the battery tray. The controller connector(s) are located inside the power base. See figure 7.
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III. YOUR POWER CHAIR Battery Connector: This is where the controller connects to the batteries. See VII. “Operation.” Charger Inhibit Connector (VSI only): The charger inhibit enables the optional onboard battery charger to disable the controller during charging. Controller Connector: This is where the controller connects to the power base. See VII. “Operation.
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III. YOUR POWER CHAIR Main Circuit Breaker: The main circuit breaker is a safety feature built into your power chair. When the batteries and the motors are heavily strained (e.g., from excessive loads), the main circuit breaker trips to prevent damage to the motors and the electronics. If the circuit trips, allow your power chair to “rest” for approximately one minute. Next, push in the circuit breaker button, turn on the controller, and continue normal operation.
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I V. ASSEMBLY INITIAL ASSEMBLY Your power chair may require some assembly either before initial use or after transportation. It may also require disassembly to make some comfort adjustments. Figure 10 details those parts of the power chair that are designed to be disassembled and assembled by an end user or by a qualified caregiver before using the product or making comfort adjustments.
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I V. ASSEMBLY SEAT INSTALLATION It may be necessary to install the seat either prior to initial operation or after transporting your power chair. If your power chair is equipped with a Synergy Seat or a TRU-Balance Power Positioning System, refer to the information provided in separate manuals. Power chair seats are attached to the power base with the Universal Mounting System (UMS). The UMS consists of universal parts that may be attached to the seat, regardless of seat width or seat depth.
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I V. ASSEMBLY Figure 12. Remote Plus Controller Routed on a Synergy Seat WIRE TIES Figure 13. VSI Controller Routed on a High-Back Seat with Solid Seatpan 22 www.quantumrehab.
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V. COMFORT ADJUSTMENTS COMFORT ADJUSTMENTS After becoming familiar with your power chair’s operation, you may find the need to make some adjustments to increase your comfort, such as seat height and angle, armrest width, armrest angle and height, foot platform height and angle, and controller position. If your power chair is equipped with a Synergy Seat or TRU-Balance Power Positioning System, refer to the information provided in separate manuals.
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V. COMFORT ADJUSTMENTS 11. Remove each screw from the trapeze bars and apply thread lock. 12. Reinstall each screw into the trapeze bars and tighten. 13. Reinstall the seat. 14. Reconnect the controller to the power base. 15. Reinstall the rear shroud and tighten the rear shroud fasteners. Seat Position You can move the seat forward or rearward by changing the extrusion mounting position. To change the position: 1. Turn off the power to the controller. 2.
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V. COMFORT ADJUSTMENTS Armrest Width Adjustment You can change each armrest’s width independently of the other. FOOT PLATFORM RETAINING PIN NOTE: Changing the armrest width may increase the overall width of your power chair. To change the armrest width: 1. Locate the two armrest knobs on each side of the armrest receiver bracket. See figure 17. 2. Loosen the knobs. 3. Slide the armrests in or out to the desired width. 4. Tighten the knobs. Armrest Angle Adjustment To change the armrest angle: 1.
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V. COMFORT ADJUSTMENTS two states: clamped and unclamped. When the lever is open, the quick release fastener is unclamped. When the lever is closed, the quick release fastener is clamped. MOUNTING SCREWS To clamp the quick release fastener: 1. Make sure the lever is in the open position. 2. Turn the nut clockwise until it is snug. 3. Rotate the lever until it is in the fully closed position.
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V. COMFORT ADJUSTMENTS 7. Route the controller cable to the back of the power base and plug in the controller. See figure 12. 8. Replace the rear shroud and tighten the fasteners. 9. Secure the controller cable to the armrest with wire ties (contour seat only). See figure 13. Swing-away Footrests Swing-away Footrests (SFRs) enable you to rotate the footrests to the side before you transfer onto or off or your power chair. See figure 22. To rotate the SFRs: 1. Push in the release lever. 2.
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V. COMFORT ADJUSTMENTS To adjust the forward/back position: 1. Remove the adjustment bolts from the side rails. 2. Move the leg rest hanger in or out to the desired position. 3. Align the adjustment holes in the leg rest hanger with those in the side rail. 4. Reinstall the adjustment bolts to secure the leg rest hangers. A B To adjust the leg rest length: 1. Remove the adjustment screws from the leg rest extension. 2. Slide the leg rest up or down to the desired length. 3.
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VI. BATTERIES AND CHARGING BATTERIES AND CHARGING The Quantum 600 XL uses two long-lasting, 12-volt, deep-cycle batteries. These batteries are sealed and maintenance free. Since they are sealed, there is no need to check the electrolyte (fluid) level. Deep-cycle batteries are designed to handle a longer and deeper discharge. Though they are similar in appearance to automotive batteries, they are not interchangeable.
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VI. BATTERIES AND CHARGING WARNING! Prevent injury and/or equipment damage! If your off-board battery charger has not been tested and approved for outdoor use, then do not expose it to adverse or extreme weather conditions. If the battery charger is exposed to adverse or extreme weather conditions, then it must be allowed to adjust to the difference in environmental conditions before use indoors. Refer to the manual supplied with the battery charger for more information.
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VI. BATTERIES AND CHARGING Frequently Asked Questions (FAQs) How does the charger work? The battery charger takes the standard wall outlet voltage of 120 VAC (alternating current) and converts it to 24 VDC (direct current). The power chair batteries use direct current to run your power chair. When the battery voltage is low, the charger works harder to charge the battery. As the battery voltage approaches full charge, the charger doesn’t work as hard to complete the charging cycle.
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VI. BATTERIES AND CHARGING WARNING! Corrosive chemicals contained in batteries. Use only AGM or Gel-Cell batteries to reduce the risk of leakage or explosive conditions. Why do my new batteries seem weak? Deep-cycle batteries employ a much different chemical technology than that used in car batteries, nickel-cadmium (nicads), or in other common battery types. Deep-cycle batteries are specifically designed to provide power, drain down their charge, and then accept a relatively quick recharge.
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VII. OPERATION FLIGHT CONTROLLER The electronic controller is what you use to operate your power chair. It takes the battery voltage and sends it to the appropriate system. The electronic controller enables you to move the power chair, as well as monitor battery charge, electronic controller functions, and the condition of your electrical system. The FLIGHT is part of a modular electronic controller system. The system consists of more than one module.
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VII. OPERATION On/Off Key The on/off key turns the FLIGHT on and off. BATTERY CONDITION METER WARNING! Unless faced with an emergency situation, do not use the on/off key to stop the chair. This will cause the power chair to stop abruptly. WARNING! Always turn the power off when you are stationary to prevent unexpected movement.
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VII. OPERATION Speed Keys There are two keys that control the speed. Press the hare key to increase the speed. Press the tortoise key to decrease the speed. The speed setting is displayed on the speed indicator. If your power chair was programmed with a drive profile, contact your Quantum Rehab Specialist for more information. NOTE: We recommend that the first few times you operate your power chair, you set the speed to the slowest setting until you become familiar with your new power chair.
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VII. OPERATION VSI ELECTRONIC CONTROLLER The electronic controller is what you use to operate your power chair. The electronic controller enables you to move the power chair, as well as monitor battery charge, electronic controller functions, and the condition of your electrical system. The VSI electronic controller is an integral electronic controller. All of the electronics necessary to operate the power chair are contained in one module. See figure 28.
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VII. OPERATION Keypad The keypad is located in front of the joystick. It contains keys necessary to operate your power chair. See figure 29. On/Off Key The on/off key turns the VSI on and off. WARNING! Unless faced with an emergency situation, do not use the on/off key to stop the power chair. This will cause the power chair to stop abruptly. WARNING! Always turn the power off when you are stationary to prevent unexpected movement.
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VII. OPERATION Actuator Keys and Actuator Lights (For Optional Equipment) Actuator keys and actuator lights are used for optional equipment such as power elevating leg rests. For specific operation of the actuator keys and actuator lights, contact your Quantum Rehab Specialist. Horn Key The horn key activates the horn. Locking/Unlocking the VSI The VSI has a feature that enables you to lock your power chair to prevent unauthorized use. To lock the VSI: 1.
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VII. OPERATION Charger Inhibit Connector The charger inhibit connector connects the VSI to the onboard battery charger. This connection provides an inhibit that disables the VSI when the battery charger is on. The charger inhibit connector is coded with colored dots. The dots are positioned so that you align the flat side of the male connector with the flat side of the female connector before making the connection.
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VII. OPERATION REMOTE PLUS CONTROLLER The electronic controller is what you use to operate your power chair. The electronic controller enables you to move the power chair, as well as monitor battery charge, electronic controller functions, and the condition of your electrical system. The Remote Plus is part of a modular electronic controller system. The system consists of more than one module. Typically, the Remote Plus is mounted to one of the armrests. See figure 30.
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VII. OPERATION Mode Key (Speed Settings) The mode key controls the speed settings. The Remote Plus speed settings range from 1 to 5. Typically, the slowest speed setting is 1 and the fastest speed setting is 5. The settings are indicated by the number of lights that are lit on the speed setting indicator. NOTE: The speed settings are preset at the factory. If your Quantum Rehab Specialist changes the order of these settings, please make note of these changes.
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VII. OPERATION NOTE: When the batteries approach a discharged state, the first red light will begin to slowly flash, reminding you the batteries need to be charged immediately! Right/Left Turn Indicator Keys (Optional) The right/left turn indicator keys toggle either the left or right turn indicators. Press once to turn on and press again to turn off. You can also turn off the selected turn indicator by pressing the opposite indicator key or the hazard key.
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VII. OPERATION Remote Plus Error Codes In addition to indicating the current state of battery charge, the battery condition meter can also indicate possible problems with your power chair’s electrical system. If any of the battery condition meter lights are flashing rapidly, the controller may be indicating an error. Error codes are displayed as a number of flashing lights. For instance, if the first light is flashing rapidly, the battery voltage is nearly depleted.
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VII. OPERATION THE MICRODRIVE CONTROLLER The electronic controller is what you use to operate your power chair. It takes the battery voltage and sends it to the appropriate system. The electronic controller also enables you to monitor battery charge, electronic controller functions, and the condition of your electrical system. Also, it may be used to control some optional systems such as power elevating seats and lights. The Microdrive electronic control system is a modular system.
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VII. OPERATION Display Pad The display pad is located directly in front of the joystick. It contains the horn key, battery condition meter, profile and speed indicator, and the actuator indicator. See figure 33. Horn Key The horn key activates the horn. Battery Condition Meter The battery condition meter is a 10-segment illuminated display that indicates that the Microdrive is powered on and also gives the status of the batteries, the controller, and the power chair electrical system.
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VII. OPERATION Drive Profile Selection Your Microdrive controller may be programmed for more than one drive profile that allows the system to be custom tailored to your environment. To select a profile setting: 1. Use the on/off switch to power on the chair and the controller. 2. Press the mode button. 3. Move the joystick left or right to select the desired drive profile. Each of the LEDs indicate a separate profile. NOTE: The system can be programmed with 5 different profiles.
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VII. FLASHING LIGHTS OPERATION DIAGNOSIS SOLUTION 10 High Battery Voltage Check batteries. 9 Solenoid Brake Fault Check motor/brake wiring. 8 Possible Controller Fault See Quantum Rehab Specialist. 7 Possible Joystick Fault See Quantum Rehab Specialist. 6 Inhibit Active Unplug charger. Check connections. 5 Right Motor Wiring Fault Check right motor wiring. 4 Right Motor Disconnected Check right motor wiring. 3 Left Motor Wiring Fault Check left motor wiring.
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VIII. CARE AND MAINTENANCE CARE AND MAINTENANCE Your Quantum 600 XL is a sophisticated power chair. Like any motorized vehicle, it requires routine maintenance checks. You can perform some of these checks, but others require assistance from your Quantum Rehab Specialist. Preventive maintenance is very important. If you follow the maintenance checks in this section as scheduled, you can help ensure that your power chair gives you years of trouble-free operation.
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VIII. CARE AND MAINTENANCE ! Check all electrical connections. Make sure they are tight and are not corroded. Batteries must sit flat within the battery tray, with the battery terminals facing inward, toward each other. Refer to the battery wiring label for the correct wiring layout. ! All wheel bearings are prelubricated and sealed. They require no subsequent lubrication. Daily Checks ! With the controller turned off, check the joystick.
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VIII. CARE AND MAINTENANCE Yearly Checks Take your power chair to your Quantum Rehab Specialist for yearly maintenance. This helps ensure that your power chair is functioning properly and helps prevent future complications. Storage Your power chair should be stored in a dry place, free from temperature extremes. When storing, disconnect the batteries from the power chair. See VI. “Batteries and Charging.
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VIII. CARE AND MAINTENANCE TIRE TUBE AXLE KEY SCREWS REAR RIM HALF WASHER DRIVE WHEEL NUT Figure 34. Quantum 600 XL Drive Wheel 9. 10. 11. 12. FRONT RIM HALF Figure 35. Quantum 600 XL Drive Wheel Disassembled Slide the wheel back onto the shaft. Make sure that the key is in the axle slot. Reinstall the drive wheel nut and washer onto the wheel hub and tighten. Inflate the pneumatic tire to 35 psi (2.4 bar) (if equipped with pneumatic tires). Remove the power chair from the blocks.
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VIII. CARE AND MAINTENANCE REAR SHROUD FASTENERS REAR SHROUD BATTERY WIRING DIAGRAM LABEL FRONT BATTERY REAR BATTERY Figure 36. Battery Installation 52 www.quantumrehab.
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VIII. CARE AND MAINTENANCE 12. Connect the battery harness to the front battery according to the battery wiring diagram. See figure 36. WARNING! Prevent injury. Make sure you tighten the fasteners so that the connections are secure. 13. Slide the battery tray back into the power base. 14. Connect the battery harness to the rear battery. 15. Reinstall the front cover. 16. Reinstall the rear shroud and tighten the rear shroud fasteners. 17. Charge the batteries. See VI. “Batteries and Charging.
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IX.
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IX. WARRANTY RECONDITIONED UNITS WARRANTY All reconditioned units are covered by a six-month warranty from Pride effective from the date of purchase. WARRANTY EXCLUSIONS This warranty does not extend to those items which may require replacement due to normal wear and tear.
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NOTES 56 www.quantumrehab.
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NOTES Quantum 600 XL www.quantumrehab.
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NOTES 58 www.quantumrehab.
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Quality Control - Quantum 600 XL Q u a l i t y C o n t r o l - M oFitdand e lFinish 1 400 Inclusion of all Parts Joystick Serial Number Performance Controller Serial Number Left Motor Serial Number Right Motor Serial Number Thank you for making the Quantum 600 XL your choice in power chairs. We have thoroughly inspected your Quantum 600 XL. The following check marks indicate that it has been tested, driven, and inspected. # In Q 1 uali ty Pride keeps a more detailed report on file at the factory.
